{"id":15984,"date":"2020-10-02T11:17:24","date_gmt":"2020-10-02T09:17:24","guid":{"rendered":"https:\/\/www.metalltechnikgmbh.de\/?page_id=15984"},"modified":"2020-10-07T07:58:34","modified_gmt":"2020-10-07T05:58:34","slug":"leistungen","status":"publish","type":"page","link":"https:\/\/www.metalltechnikgmbh.de\/en\/leistungen\/","title":{"rendered":"What we offer"},"content":{"rendered":"

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Innovative technology \u2013 highest quality standards
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WHAT WE OFFER<\/h1>
<\/div>[vc_column_text el_class=”textunterseitentitel”]Find out more about our extensive range of services here. Our high quality standards and commitment guarantee the best products and results, not to mention adherence to deadlines and reliability. Do you have any questions, need a quote or want to make an appointment? Get in contact with us.[\/vc_column_text][vc_row_inner el_class=”extrabuttons”][vc_column_inner width=”1\/4″][\/vc_column_inner][vc_column_inner width=”1\/4″]Give us a call<\/a>[\/vc_column_inner][vc_column_inner width=”1\/4″]Write to us<\/a>[\/vc_column_inner][vc_column_inner width=”1\/4″][\/vc_column_inner][\/vc_row_inner]
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\"\"<\/div>[\/vc_column][vc_column width=”1\/2″][vc_tta_accordion shape=”square” color=”white” spacing=”4″ active_section=”1″ no_fill=”true”][vc_tta_section title=”PRECISION PARTS” tab_id=”1574432324085-26f47fe1-f429″][vc_column_text]<\/p>\n
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  • Diameter from 3 mm to 650 mm<\/li>\n
  • Length up to 3,000 mm<\/li>\n
  • Unit weight up to 2,000 kg<\/li>\n<\/ul>\n

    [\/vc_column_text][\/vc_tta_section][vc_tta_section title=”SAMPLE PARTS” tab_id=”1574432355606-c4a1f265-a9e6″][vc_column_text]Are you still involved in the planning phase for a new product? We would be happy to pass on our in-depth knowledge of processing technology. It goes without saying that the customised manufacturing of sample parts is also one of our services.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=”INDIVIDUAL PARTS” tab_id=”1574432367339-375456e5-8dc5″][vc_column_text]We are your first port of call when it comes to manufacturing individual parts. We also machine customised parts in line with your requirements. Get in touch with us today.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=”LARGE AND SMALL PRODUCTION SERIES” tab_id=”1574432377451-3a7d1617-7271″][vc_column_text]We manufacture series of all sizes with ease, from series with small volumes and few parts all the way through to series of over 20,000 units. With more than 50 processing machines, we ensure high quality and short throughput times.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=”ADDITIONAL SERVICES” tab_id=”1574432397950-2809d4da-9864″][vc_column_text]<\/p>\n

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    • Heat treatment<\/li>\n
    • Galvanised surfaces<\/li>\n
    • Anodising<\/li>\n
    • Powder coating<\/li>\n
    • Glass-bead blasting<\/li>\n
    • Surface grinding<\/li>\n
    • Coating<\/li>\n
    • Barrel finishing<\/li>\n
    • Electropolishing<\/li>\n<\/ul>\n

      [\/vc_column_text][\/vc_tta_section][vc_tta_section title=”CNC MANUFACTURING (TURNING)” tab_id=”1575876145906-cb194d73-a226″][vc_column_text]With a total of 21 turning centres and 5 turning\/milling centres, we are able to handle the following:<\/p>\n

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      • Chuck parts up to \u00d8 600 mm<\/li>\n
      • Shafts up to 800 mm in length<\/li>\n
      • Rod parts up to \u00d8 60 mm<\/li>\n
      • Handling parts up to \u00d8 150 mm<\/li>\n
      • 4 x Mazak QT, with X, Z + C axis, \u00d8 150 mm<\/li>\n
      • 1 x Mazak QT, with X, Z + C axis, \u00d8 200 mm<\/li>\n
      • 1 x Mazak Multiplex, with X, Z + C axis, with robot, \u00d8 200 mm<\/li>\n
      • \u00a07 x Mazak QT, with X, Z + C axis, \u00d8 220 mm<\/li>\n
      • 1 x Mazak QT, with X, Z + C axis, \u00d8 250 mm<\/li>\n
      • 1 x Mazak QT, with X, Z + C axis, \u00d8 380 mm<\/li>\n
      • 1 x Mazak QT, with X, Z + C axis, \u00d8 400 mm<\/li>\n
      • 1 x Mazak QT, with X, Z + C axis, \u00d8 450 mm<\/li>\n
      • 3 x Gildemeister CTX 400, 2-axis, \u00d8 220 mm<\/li>\n<\/ul>\n

        [\/vc_column_text][\/vc_tta_section][vc_tta_section title=”CNC MANUFACTURING (MILLING)” tab_id=”1575876145067-f04ec716-02b0″][vc_column_text]With a total of 11 CNC milling centres, we are able to handle the following:<\/p>\n

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        • Travel distances up to 800 mm x 500 mm x 500 mm<\/li>\n
        • Horizontal machining centres with pallet changer<\/li>\n
        • Vertical machining centres with pallet changer<\/li>\n
        • 5-axis simultaneous machining<\/li>\n<\/ul>\n

          Turning\/milling centres:<\/p>\n

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          • 1 x Mazak Integrex, \u00d8 200 mm<\/li>\n
          • 1 x Mazak Integrex with gantry loader, \u00d8 200 mm<\/li>\n
          • 1 x Mazak Integrex, \u00d8 250 mm<\/li>\n
          • 1 x Mazak Integrex, \u00d8 500 mm<\/li>\n
          • 1 x Mazak Integrex, \u00d8 500 mm<\/li>\n<\/ul>\n

            Milling centres:<\/p>\n

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            • 1 x Mikron VE500, vertical, 4-axis, table, 900 x 300<\/li>\n
            • 1 x Deckel FP4 CCT, vertical & horizontal, 4-axis, rotary table \u00d8 500 mm<\/li>\n
            • 1 x Deckel FP5 CCT, vertical & horizontal, 5-axis, rotary table \u00d8 500 mm<\/li>\n
            • 5 x Mazak, vertical, 3-axis, for tables from 900 x 410 to 1800 x 655<\/li>\n
            • 1 x Mazak, vertical, 4-axis<\/li>\n
            • 2 x rotary table \u00d8 630 mm, height 900<\/li>\n
            • 2 x Mazak, vertical, 5-axis<\/li>\n
            • 2 x rotary table \u00d8 500 mm<\/li>\n<\/ul>\n

              [\/vc_column_text][\/vc_tta_section][vc_tta_section title=”CONVENTIONAL MANUFACTURING” tab_id=”1575876144448-e54b5198-4bdf”][vc_column_text]With a total of 8 conventional lathes, we are able to handle the following:<\/p>\n

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              • Conv. lathes, \u00f8 = 650 mm, length = 3,000 mm<\/li>\n
              • Conv. radial drill<\/li>\n
              • Conv. line drill<\/li>\n
              • NC-controlled tool milling machine<\/li>\n
              • Surface grinding and cylindrical grinding machines<\/li>\n<\/ul>\n

                [\/vc_column_text][\/vc_tta_section][vc_tta_section title=”GRINDING” tab_id=”1575876143716-924457f2-169b”][vc_column_text]With a total of 5 grinding machines, we offer the following processing options:<\/p>\n

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                • Cylindrical grinding (internal \/ external)<\/li>\n
                • Surface grinding<\/li>\n
                • Tempering in the annealing oven<\/li>\n<\/ul>\n

                  [\/vc_column_text][\/vc_tta_section][vc_tta_section title=”WELDING” tab_id=”1575876142908-8b59b0fe-d85b”][vc_column_text]We offer all conventional welding methods, which are carried out by T\u00dcV-certified welders.<\/p>\n

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                  • Lorch WIG welding machine 240 A<\/li>\n
                  • Lorch WIG welding machine 270 A<\/li>\n
                  • Lorch MAG welding machine 300 A<\/li>\n
                  • Lorch WIG welding machine 300 A with rotary table and NC control<\/li>\n
                  • Helium leak tester<\/li>\n
                  • Lorch WIG welding machine V50 DC<\/li>\n<\/ul>\n

                    [\/vc_column_text][\/vc_tta_section][vc_tta_section title=”WAREHOUSING TECHNOLOGY” tab_id=”1575876141622-345343b5-9c5c”][vc_column_text]In order to improve production runs at Metalltechnik, a computer-controlled high-bay cassette storage system was commissioned in 2009 with surrounding storage areas for rod material of up to 4 metres. Our materials warehouse features the following:<\/p>\n

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                    • \u00a0244 storage positions<\/li>\n
                    • More than 40 material types<\/li>\n
                    • Around 100 tons of raw materials in stock constantly<\/li>\n
                    • Round material \u00f8 10 to 400 in stock in common materials<\/li>\n
                    • Special materials (alloys) in stock in various sizes<\/li>\n
                    • Kasto cassette storage system<\/li>\n
                    • 4 x Kasto band saws \u00f8 260 mm<\/li>\n
                    • 1 x KastoTec AC4 band saw \u00f8 430 mm<\/li>\n
                    • 1 x Kaltenbach circular saw \u00f8 70 mm<\/li>\n<\/ul>\n

                      The range of stainless steel grades in stock at our warehouse ensures a high level of availability and great flexibility as a result. Our material handling system is T\u00dcV-certified.<\/p>\n

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                      • (1 x with horizontally controlled dividing head, 4-axis)<\/li>\n<\/ul>\n

                        [\/vc_column_text][\/vc_tta_section][vc_tta_section title=”MEASUREMENT EQUIPMENT” tab_id=”1579183094758-026c25b3-8c65″][vc_column_text]<\/p>\n

                          \n
                        • Standard testing equipment (callipers, micrometers, etc.)<\/li>\n
                        • Around 400 thread gauges (various special threads)<\/li>\n
                        • Hommel surface measuring devices (Ra testers)<\/li>\n
                        • Optacom conturograph with LC-10 surface module<\/li>\n
                        • Zeiss Contura CMM<\/li>\n
                        • Fischer FE tester<\/li>\n
                        • Spectro PMI tester<\/li>\n<\/ul>\n

                          [\/vc_column_text][\/vc_tta_section][vc_tta_section title=”MARKING” tab_id=”1579183173754-390f036d-5bc5″][vc_column_text]<\/p>\n

                            \n
                          • Schilling marker (surface etching)<\/li>\n
                          • Propen markers<\/li>\n
                          • Trumpf lasers<\/li>\n<\/ul>\n

                            [\/vc_column_text][\/vc_tta_section][\/vc_tta_accordion][\/vc_column][\/vc_row][vc_row][vc_column width=”1\/1″]

                            <\/div>[\/vc_column][\/vc_row]<\/p>\n","protected":false},"excerpt":{"rendered":"

                            [vc_row top_padding=”80″ bg_position=”left top”][vc_column width=”1\/1″][vc_column_text el_class=”textunterseitentitel”]Find out more about our extensive range of services here. Our high quality standards and commitment guarantee the best products and results, not to mention adherence to deadlines and reliability. Do you have any questions, need a quote or want to make an appointment? Get in contact with us.[\/vc_column_text][vc_row_inner el_class=”extrabuttons”][vc_column_inner width=”1\/4″][\/vc_column_inner][vc_column_inner width=”1\/4″][\/vc_column_inner][vc_column_inner width=”1\/4″][\/vc_column_inner][vc_column_inner width=”1\/4″][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row][vc_column width=”1\/2″][\/vc_column][vc_column width=”1\/2″][vc_tta_accordion shape=”square” color=”white” spacing=”4″ active_section=”1″ no_fill=”true”][vc_tta_section title=”PRECISION PARTS” tab_id=”1574432324085-26f47fe1-f429″][vc_column_text] Diameter from 3 mm to 650 mm Length up to 3,000 mm Unit weight up to 2,000 kg [\/vc_column_text][\/vc_tta_section][vc_tta_section title=”SAMPLE PARTS” tab_id=”1574432355606-c4a1f265-a9e6″][vc_column_text]Are you still involved in the planning phase for a new product? We would be happy to pass on our in-depth knowledge of processing technology. It goes without saying that the customised manufacturing of sample parts is also one of our services.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=”INDIVIDUAL PARTS” tab_id=”1574432367339-375456e5-8dc5″][vc_column_text]We are your first port of call when it comes to manufacturing individual parts. We also machine customised parts in line with your requirements. Get in touch with us today.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=”LARGE AND SMALL PRODUCTION SERIES” tab_id=”1574432377451-3a7d1617-7271″][vc_column_text]We manufacture series of all sizes with ease, from series with small volumes and few parts all the way through to series of over 20,000 units. With more than 50 processing […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"open","template":"","meta":{"_seopress_robots_primary_cat":"","_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","footnotes":""},"class_list":["post-15984","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.metalltechnikgmbh.de\/en\/wp-json\/wp\/v2\/pages\/15984","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.metalltechnikgmbh.de\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.metalltechnikgmbh.de\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.metalltechnikgmbh.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.metalltechnikgmbh.de\/en\/wp-json\/wp\/v2\/comments?post=15984"}],"version-history":[{"count":3,"href":"https:\/\/www.metalltechnikgmbh.de\/en\/wp-json\/wp\/v2\/pages\/15984\/revisions"}],"predecessor-version":[{"id":16041,"href":"https:\/\/www.metalltechnikgmbh.de\/en\/wp-json\/wp\/v2\/pages\/15984\/revisions\/16041"}],"wp:attachment":[{"href":"https:\/\/www.metalltechnikgmbh.de\/en\/wp-json\/wp\/v2\/media?parent=15984"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}